Spray/ Dip Treatment

Leo Surface Coatings' spray and dip pre-treatment systems are a crucial process in surface preparation before applying coatings like paint or powder. Our industrial surface pretreatment equipment involves cleaning, conditioning, and converting the metal surface through a continuous pre-treatment washing system to ensure optimal adhesion and corrosion resistance of the subsequent coating built to support turnkey paint shop EPC solutions across India, USA, Germany, and international markets.

  • Leo Surface Coatings' spray and dip pre-treatment systems follow a proven, multi-stage process to prepare metal surfaces for industrial coating. Both spray and dip pre-treatment involve similar stages but differ in application methods, making our systems adaptable to a wide range of paint shop and industrial coating line requirements.

    Typical stages include:

    1. Degreasing: Removing oils, grease, and other contaminants from the surface using our industrial surface pretreatment equipment.

    2. Alkaline cleaning: Removing rust, scale, and other inorganic matter to prepare the surface for coating.

    3. Rinsing: Removing chemicals from the previous stage to maintain process consistency.

    4. Conversion coating: Forming a protective layer on the metal surface to improve adhesion a core function of our spray and dip pre-treatment systems.

    5. Passivation: Sealing the conversion coating to prevent further oxidation and ensure long-term corrosion resistance.

    This staged approach ensures consistent surface quality across automotive, heavy engineering, and general industrial applications a key reason Leo Surface Coatings is trusted for turnkey paint shop EPC solutions in India and worldwide.

  • Leo Surface Coatings' spray pre-treatment systems apply chemicals onto the workpiece using precision nozzles. This method is often used for high-volume production due to its efficiency, making it a preferred choice for industrial paint shop and automotive component coating lines. Careful control of spray parameters ensures even coverage backed by our expertise in spray and dip pre-treatment systems for clients across India and worldwide.

  • Workpieces are immersed in chemical tanks as part of our dip pre-treatment syst ems, ensuring thorough treatment across the surface. This method is suitable for complex shapes and large components, making it ideal for heavy engineering and industrial coating applications. It can be slower than spray pre-treatment but ensures complete coverage part of Leo Surface Coatings' range of spray and dip pre-treatment systems trusted by clients across India and worldwide.

    1. Automotive: Automotive component coating line solutions for body panels, chassis, and parts.
    2. Trucks and Buses: Heavy-duty coating systems for commercial vehicle manufacturing.
    3. Aerospace: Precision surface pretreatment for aerospace-grade components.
    4. Construction: Coating solutions for construction equipment and machinery.
    5. White Goods: Industrial coating lines for appliance and white goods manufacturing.
    6. General Engineering: Heavy engineering paint plant solutions for diverse industrial components.

We are here to assist you in selecting the optimal spray or dip pre-treatment solution for your specific needs.

Contact us today to discuss your project requirements and receive a customised quote.

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Frequently Asked Questions

  • Spray pre-treatment applies cleaning and conversion chemicals through precision nozzles and is well suited to high-volume production. Dip pre-treatment immerses components in chemical tanks, making it effective for complex shapes, large parts, and areas that are difficult to reach with spray.

  • The best system depends on the material, component size and shape, production volume, coating type, required corrosion resistance, available floor space, and process chemistry. Leo Surface Coatings can assess these requirements and recommend a suitable spray, dip, or combined system.

  • A typical line may include degreasing, alkaline cleaning, rinsing, conversion coating, passivation, and drying. The exact number and sequence of stages are selected according to the substrate, coating specification, and required finish.

  • Yes. We can evaluate an existing paint shop, coordinate the pre-treatment line with downstream painting or powder coating equipment, and provide a solution that fits the available layout and production requirements.

  • Useful details include the workpiece material, dimensions and weight, production volume, conveyor speed, coating process, desired corrosion protection, and available installation space. Photos, drawings, or sample parts can also help us prepare a more accurate recommendation.